Umshini wokugcwalisa isikhwama se-aseptic

Incazelo emfushane:

Umshini wokugcwalisa isikhwama se-Asepric nge-EasyReal Tech yakhelwe ukugcwalisa imikhiqizo yokudla okungutshani - efana nama-juices wezithelo zemvelo, amapulepuni, ama-purees, noma agxile ezindlini ezingama-200l noma ezingama-220l ngaphakathi kwamabhokisi amaningi. Lolu hlelo oluthuthukile luqinisekisa ukulondolozwa kwesikhathi eside: Imikhiqizo yemvelo igcina i-fresh isikhathi esingaphezu konyaka kumazinga okushisa akhona, ngenkathi ukuhlukahluka okugxiliwe (isib., Amajusi, ama-pastes, noma amaphuphu

Ilungele ukukhiqizwa kokudla okuthe xaxa okuphezulu, umshini we-Easyreal uphatha izicelo ezifuna izicelo, kufaka phakathi ukunamathisela utamatisi, amajamu wezithelo, okhilimu, nezinto ezifanayo ze-viscous. Izobulungiswa ngokunemba nokuthembela, iqinisekisa inzalo kanye nobuqotho bomkhiqizo kuyo yonke inqubo yokugcwalisa.

Kuthuthukiswe yiqembu le-EasyReal Tech's Engineering Team, umshini uthobela amashumishumi eminyaka isipiliyoni esikhethekile kubuchwepheshe bokusebenza kwemifino. Lobuchwepheshe buqinisekisa ukusebenza kwemikhawulo yokusika, imicimbi imigomo eqinile yezimboni yokupakishwa kwe-asoptic nokuphepha kokudla.

Thumela i-imeyili kithi

Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

Ukufanisa

Umshini wokugcwalisa isikhwama se-aseptic: ukunemba nokwethenjwa kokupakishwa okuwuketshezi oyinyumba

Umshini wokugcwalisa isikhwama se-asepric nge-EasyReal unjiniyela ukugcwalisa imikhiqizo yokudla okungutshani (isib. Amajusi wezithelo, ama-puree, ama-austs, ama-arms, ama-austic, ama-arvic izikhwama ngaphakathi kwama-Drums / 1 ~ 1400l ngaphakathi kwamabhokisi amaningi. Yakhelwe izimfuno ezisezingeni eliphakeme, lo mshini oqinile uqinisekisa ubuqotho bomkhiqizo kanye nempilo yeshelufu ethe xaxa, okwenza kube kuhle ngezinto zokudla ezibucayi ezidinga izindinganiso eziqinile zokuhlanzeka.

Izinzuzo ezibalulekile:

Ukulondolozwa okunwetshiwe: Kuhlanganisa ngaphandle komthungo nge-UHT Sterilizers ukwakha umugqa ophelele wokugcwalisa we-adeptic. Ukusebenza kwe-post-jusi, ama-juices wemvelo / amaphuphu agcina ukuthuthuka kwezinyanga eziyi-12 + kumazinga okushisa akhona, ngenkathi imikhiqizo egxile (isib. Ama-pastes) izinyanga ezingama-24 + ezedlule.
Ukunemba Nokuhlukahluka: Izinja Ezihlukahlukene ze-Viscosities nezinhlobo zomkhiqizo nge- ± 0,5% ukugcwalisa ukunemba.
Ukusebenza okusebenziseka kalula: Ukulawula okwenziwe lula kokulawula kwesikrini sokuthinta ukukhethwa, inzalo, ukugcwaliswa, nokubekwa uphawu.

Izakhi Eziyisisekelo:

Ikhanda lokugcwalisa le-aseptic
Uhlelo lokulawula ngokunemba
Iyunithi yokubhubha inzalo
I-pneumatic tray (1-25l izikhwama)
Abakhiphi abasebenza ngokwezifiso (Roller / Belt)
Uhlaka lwensimbi olungenalutho

Kusebenza kanjani:

Khetha uhlobo lwesikhwama:Khetha amapharamitha nge-Intuitive TouchScreen.
Abili ababizelayo & Prep:Umjovo we-Steam Steate automated uqinisekisa imvelo oyinyumba.
Gcwalisa futhi seal:Ukugcwaliswa kwe-volumetric okuqondile nokubekwa uphawu kwe-Hermetic egumbini elingcolile.
Okukhipha:Izikhwama eziqediwe zidluliselwa kwisitoreji noma zokuhamba.

Izicelo:
Ilungele imikhiqizo ewuketshezi eqediwe esetshenziselwe amafektri okudla noma ukuthekelisa, kufaka phakathi:

Utamatisi unamathisele & imifino yokugxila
Izithelo Pulps, Purees, nemikhiqizo yobisi
Ama-liquid acid acid noma ama-viscous (isb, jams, isiraphu)

Kungani EasyReal?
Umshini wethu wokugcwalisa isikhwama se-AsePic uhlanganisa i-automation-odge automation ngokuqina kwezimboni, ukunciphisa isikhathi sokuphumula kanye nokuqinisekisa ukuhambisana namazinga okuphepha kokudla komhlaba wonke. Ithembekile kubakhiqizi emhlabeni wonke, yisosixazululo sokuhamba nge-sterile, ukupakishwa okukhulu kwevolumu.

Isikhwama se-Aseptic ku-Drum Fillong System

Yiziphi izinhlobo zezinhlelo zokugcwalisa isikhwama ze-asepric ezinganikezwa?

Ubunjiniyela besazi, izixazululo ezihambisana nazo zonke izidingo zokukhiqiza

E-EasyReal Tech, yethuIqembu Lobunjiniyela AbanolwaziIkhethekile ekwakheni izinhlelo ezinhle zokupakisha ze-axeptic ukuhlangabezana nezidingo ezahlukahlukene zezimboni. Ukuthi indawo yakho idinga ezenzakalelayo noma ukucushwa okuphezulu okuphezulu, siletha izisombululo ezinobunjiniyela ezihambisana nemvelo yakho eyingqayizivele yokukhiqiza.

Izinhlelo ezenziwe ngokwezifiso ze-Aseptic Fifling:

Isikhwama-in-box & bag-in-bin machines: Ilungele ukufakwa okuguqukayo koketshezi olunyumba kumafomethi ahlukahlukene ezitshaye.
Isikhwama se-Aseptic ku-Drum Filling Systems: Kulungiselelwe ukucaciswa kwakho ngqo, kufaka phakathi:
- Ama-fillers angashadile / aphindwe kabili / ama-multi: Scale udlulise kahle ngemiklamo ejwayelekile.
- I-compact kumamodeli anamandla aphezulu: Khetha kusuka kuma-filler wesigubhu esisodwa noma esikhaleni se-4-drem tray sezinhlelo zokusebenza ngobuningi.

Kungani asebenzisane ne-EasyReal?

Ukuqina kwe-Precision: shintsha amapharamitha womshini (ijubane, ivolumu, amaphrothokholi we-injerelization) ukufanisa ubuhlakani bomkhiqizo wakho kanye nezidingo zokuqinisa.
Idizayini elungele ikusasa: Thuthukisa noma ukunwebisa amasistimu ngomthungo njengoba ukukhiqizwa kudinga.
Umhlaba Womhlaba Wonke

Ubuso

I-1.Recust Construction
I-Premium SUS304 Isakhiwo esingesici esingenasici siqinisekisa ukumelana nokuqina nokuhambisana namazinga wokuhlanzeka ebangeni lokudla.
I-2.European engineering ubuhle obuhle
Kuhlanganisa ubuchwepheshe bokucubungula base-Italy nezinhlelo ze-automation zaseJalimane, zihambisana ngokuphelele ne-Euro Standard en 1672-2.
3.Ukuhambelana okulinganiselwe
Osayizi be-spout: 1 "/2 "(25mm / 50mm) Izinketho ezijwayelekile
Umthamo we-Bag: Amamodeli ajwayelekile we-200L-220L (ngokwezifiso kusuka ku-1l kuya ku-1400l)
Uhlelo lokulawula lwe-4.Smart
I-Independent Nokia S7-1200 PLC ene-HMI Touchscreen inika amandla ukulawulwa kwepharamitha okuqondile nokuqapha kwangempela.
Isiqinisekiso sokuqinisekisa
Ukuhlanganiswa Okugcwele Kwe-SIP / CIP (indawo engamelana ne-PH
Ukuvikelwa kwesithiyo se-Steam sekhanda le-filler (120 ° C okugciniwe)
Izingxenye ezivaliwe kathathu
6.Izilinganiso zokunemba eziyi-6.jual
Inketho ye:
✓ Coriolis Mass Flowmeter (± 0.3% ukunemba)
✓ Uhlelo olunamandla olunamandla (± ± 5g resolution)
7.
Izitho ezisheshayo zokushintsha kwamathuluzi
<30 min CIP CLIPCY Isikhathi Isikhathi
Izinhlaka ze-Universal Connector
Isu Lengxenye ye-8.Global
Isici sezinhlelo esibucayi:
• Ama-pneumatics we-Festo / Burkert
• Izinzwa ezigulayo
• Abagibeli be-Nord Gearmotors
• Amamojula wokuhlola ama-IFM
Ukusebenza kahle kwe-9.Eneegcergy
≤0.15kkh · Ukusetshenziswa kwamandla ngohlelo lokuvuselela ukushisa
I-10.Kengameli Ready
Kulungiselelwe ngaphambili nge-CE / PED / 3-Certifivation.

Imininingwane engaphezulu ye-compact asptic filler

Isicelo

1. Ijusi & igxile
Ukucutshungulwa okugcwele kwe-spectrum kwama-juices we-NFC (hhayi kusuka ku-grantrate) kanye no-65 ° Brix + ukugxila.

2. Izisombululo ze-Puree
Izithelo / Imifino Enziwe NgeHoogenized / Imifino Pures nge-≤2% sedimentration, iyahambisana namabanga angu-8 ° -32 ° Brix.

3. Amasistimu we-Naste & Jam
Ukucutshungulwa okuphezulu kwamasayizi wezinhlayiyana ≤2mm, kulungele imikhiqizo yokuvunyelwa kwe-40 ° -85 °.

4. Uchungechunge lwamanzi kakhukhunathi
Ukugcwaliswa kwe-Aseptic kwamanzi acacile kakhukhunathi (PH 5.0-6.5) no-3: 1 gxila ukuhlukahluka.

I-5. Ama-Coconut Derivatives
I-Emulsable Emulsation ye:
✓ ubisi lukakhukhunathi (18-24% okuqukethwe kwamafutha)
I-Coconut Cream (25-35% Okuqukethwe Amafutha)

6
- Low-acid (ph ≥4.6): ezinye izindlela zobisi, amaprotheni ezitshalo
- I-High-acid (PH ≤4.6): I-TTD Teas, Iziphuzo Ezihlosiwe

7. Izicelo zeSyrup
I-Pearcision Dosing ye:
✓ isiraphu elula (1: 1 isilinganiso)
✓ isiraphu enongiwe (0.5-2.0% ukunambitheka)

8. Isobho & imigqa yomhluzi
I-Multi-Phation Ukuhlanganisa:
◆ Isobho le-Cream (≤12% FAT)
◆ Sula ama-Consemment (≤0.5% turbidity)
◆ Isobho (≤15mm chunks)

Amapharamitha

Ibizo	Isikhwama esisodwa se-aseptic isikhwama ku-Drum Fillong System	Isikhwama se-ASPIC esiphindwe kabili ku-Drum Fillong System	Isikhwama ebhokisini linye ye-aseptic filler	Isikhwama ebhokisini eliphindwe kabili le-aseptic filler	Ibhibhi & BID I-ENTICIC BAGE ASEPIC BAGE FELLING WASTER	Ibhibhi & BID Double Head Aseptic Bag Fill Machine	BID & BIC single head aseptic liquid umshini	BID & BIC Double Head Hered I-Aseptic Liquid Machine
Isifanekiso	I-AF1S	I-AF1D	AF2S	I-AF2D	AF3S	I-AF3D	AF4S	I-AF4D
Uhlobo lwesikhwama	Bhida		Ibhibhi		Bib & bhidi		BID & BIC
Okukhiqiza (t / h)	Kufika ku-6	Kufika ku-12	Kufika ku-3	Kufika ku-5	Kufika ku-12	Kufika ku-12	Kufika ku-12	Kufika ku-12
Ubuqhwaga (Kw)	1	2	1	2	4.5	9	4.5	9
Ukusetshenziswa kwesitemu (kg / h)	I-0.6-0.8 MPA≈50 (ikhanda elilodwa) / ≈100 (ikhanda eliphindwe kabili)
Ukusetshenziswa komoya komoya (m³ / h)	I-0.6-0.8 MPA≈0.04 (Head eyodwa) /≈0.06 (Ikhanda Elibili)
Usayizi (Litre)	200, 220		1 kuya ku-25		1 kuya ku-220		200, 220, 1000, 1400
Usayizi womlomo wesikhwama	1 "& 2"
Indlela yokulinganisa	Isistimu enesisindo noma imitha yokugeleza		Imitha yokugeleza				Isistimu enesisindo noma imitha yokugeleza
Ubukhulu (mm)	1700 * 2000 * 2800	3300 * 2200 * 2800	1700 * 1200 * 2800	1700 * 1700 * 2800	1700 * 2000 * 2800	3300 * 2200 * 2800	2500 * 2700 * 3500	4400 * 2700 * 3500

Isiqinisekiso nezinsizakalo zeIsikhwama se-Aseptic ku-Drum Fillong System

1. Ukuhambisana nokuphepha kokudla
Zonke izindawo zokuxhumana zokudla: FDA / EC1935-Certified SUS304 Insimbi Engagqwali
✓ Uhlaka olungeyona oxhumana naye: insimbi ekalwe yi-IP65
✓ Seal Materics: FDA 21 CFR 177.2600 ehambisana ne-EPDM / SILICONE

2. Vala izixazululo zobunjiniyela
◆ I-TCO (izindleko eziphelele zobunikazi) Imiklamo Elungiselelwe
◆ ≤15% ukonga amandla vs amabhentshi emboni
◆ izakhiwo ze-modular ze-≤30% ezandiswa izindleko

3. Uhlelo Lokusebenzisana Kwezobuchwepheshe
- Isigaba 1: I-3D Process Simulation & DFM (Design Yokukhiqiza) Ukuhlaziywa
- Isigaba 2: CE / PED / 3-Imidwebo evumelana Nemishini (I-AutoCAD / Solidworks)
- Isigaba 3: Iphakethe ledokhumenti lamafutha (IQ / OQ / PQ Protocols)

I-4. 360 ° Usekela i-ecosystem
✓ Ukuthengisa kwangaphambili: Izinsizakalo Zokuhlaziywa Kwezinto Ezisetshenziswayo
✓ Ukuqaliswa: I-CIP / SOP Workflow Optimization
✓ Ukuthengisa ngemuva: ama-algorithms wokuqagela

5. Ukusetshenziswa kwe-Turnkey
◆ Isikhathi sokufaka sezinsuku eziyi-14 (kusuka ku-ExW kuya ekukhokhisweni)
◆ izilimi zokuqeqeshwa izilimi ezimbili:
- Ukusebenza okusebenzayo: Ukuhambisana kwe-GMP / HACCP
- Ezobuchwepheshe: Izisekelo zokuhlela ze-PLC
- Ukulungiswa: Ukuphathwa kwezingxenye

6. Ukuzibophezela Kwenkonzo
✓ Izinyanga eziyi-12 zezinyanga eziyi-12 (incl. Gqoka izingxenye)
✓ ≤4HR Remote Real / ≤72HRS Onsite ukwesekwa
✓ I-Lifetime Software Upgrades (V2.0 → V5.0 Ukuhambisana)
✓ ≤3% isiqinisekiso sokuphumula se-DowTime nezinhlelo ze-AMC

Amandla enkampani

I-EasyReal Tech.Ingabe umenzi oholayo wemishini yokusebenza kwezithelo nemifino, enikeza izixazululo ze-turnited ehambisanayo kusuka ku-z, eklanyelwe ukufeza izidingo ezithile zeklayenti ngalinye. Phakathi kwemikhiqizo yethu esemqoka, uhlelo lokugcwalisa isikhwama se-aseptic-in-drum luvezwa njengethandwa kakhulu. Lo mshini uthole amalungelo obunikazi amaningi futhi unconywe kabanzi ngamakhasimende ngokuphepha kwalo nokwethembeka.

Kuze kube manje, i-EasyReal ithole isitifiketi sekhwalithi ye-ISO9001, isitifiketi se-European CE, kanye nodumo oluqinisekisiwe lwe-Enterprise eliqinisekisiwe. Ngokusebenzisana isikhathi eside nemikhiqizo edume umhlaba wonke efana ne-Stephan yaseJalimane, i-Rono's Rono, ne-Italy's Gea, sithuthukise izingcezu ezingaphezu kuka-40 zemishini enamalungelo ezimisele ezingokoqobo. Imikhiqizo yethu ibhekenekwethenjwa yizinhlangano ezinkulu kufaka phakathi i-Yili Group, iTing Hsin Group, i-Uni-Movember Enterprise, i-New Hope Group, Pepsi, Ubisi lwami, nokuningi.

Njengoba i-EasyReal iyaqhubeka nokuvela, manje sinikela ngezinsizakalo eziphelele zokuma okukodwa ezimboza konke ngokubonisana kwephrojekthi kanye nenqubo yokuthuthukisa ukuklama isixazululo, ukwakhiwa, kanye nokusekelwa kokuthengisa ngemuva. Sinikeza ngezinsizakalo ezenziwe ngokwezifiso ezihambisana nezidingo ezihlukile zeklayenti ngalinye, ukulwela ukuletha amaphrojekthi angedlula okulindelwe.