IUmshini Wokugcwalisa Izikhwama zase-asepticisetshenziswa kakhulu ekufakweni kwe-aseptic kokudla okuwuketshezi, okufana nejusi yesithelo nemifino, ukugxila kwejusi, i-pulp yezithelo nemifino, i-puree concentrate nokunamathisela, ijusi yemvelo kanye ne-pulp, njll. Ijusi yesithelo yemvelo noma i-pulp ingagcinwa ezikhwameni zase-aseptic. isikhathi esingaphezu konyaka owodwa ngaphansi kwezinga lokushisa njalo, kanye kanzulu isithelo juice noma unama ingagcinwa iminyaka engaphezu kwemibili.
Futhi I-Aseptic Bag Filling Plant ithuthukiswa ngokuqinisekisa ubuchwepheshe obuthuthuke kakhulu yi-EasyReal Tech, okuyiNational High-tech Enterprise, eyasungulwa ngo-2011, esebenza ngokukhethekile ekukhiqizeni.imigqa yokukhiqiza izithelo nemifino kanye nemishini ebalulekile yemishini ehlukahlukene yokugcwalisa aseptic efanaUmshini Wokugcwalisa Isikhwama Sekhanda Elilodwa Aseptic, Umshini Wokugcwalisa Isikhwama Se-Double Head AsepticfuthiImishini yokugcwalisa izikhwama ezinamakhanda amaningi asepticnjalo njalo.
Umshini ofanayo wokugcwalisa isikhwama se-aseptic ungafinyelela ukugcwalisa ama-puree wezithelo agxilisiwe futhi angagxili kakhulu kanye namajusi ezikhwameni ze-aseptic ezinobukhulu obuhlukahlukene ukusuka ku-1L kuye ku-1000L, kufaka phakathi isikhwama se-aseptic esiguquguqukayo, amalitha angama-220 noma i-220L aseptic bag-in-drum, kanye nesikhwama se-aseptic esingu-1000L emgqonyeni nasebhokisini lamapulangwe ngokufaka amanye amadivaysi angeziwe kalula.
Umshini Wokugcwalisa Isikhwama Se-Double Head Asepticinamakhanda amabili okugcwalisa oyinyumba anomsebenzi wokwenza inzalo ye-steam, izinga lokushisa lilawulwa yi-PT100 probe, umthamo womkhiqizo ulinganiswa imitha yokugeleza ye-KROHNE/E + H yaseJalimane noma uhlelo lwesisindo lwe-METTLER TOLEDO, kanye nensimbi Edidiyelwe emshinini wokugcwalisa we-PLC. . Ingasetshenziswa nezinhlobo ezivame kakhulu zama-nozzles: intshi engu-1 yamajusi kanye nama-intshi angu-2 ngemikhiqizo eqoshiwe noma eqoshiwe.Ngaphandle kokumiswa kwezikhwama ze-aseptic, yonke eminye imisebenzi yokugcwalisa izenzekela: ilawulwa yi-Germany Siemens Control System (Germany PLC kanye nesikrini sokuthinta), esilawula ukuvala inzalo, ukugcwaliswa, ukuhlanzwa kwe-CIP, kanye nezinqubo zokuvala inzalo ye-SIP, ukuhlaziya ukusebenza, kanye ukuphathwa kwephutha. Iphaneli ifakwe isixhumi esibonakalayo sesikrini esithintwayo se-HMI sokuqapha ukusebenza nokulungiselela amalambu e-alamu okuxhumana.
1. Embonini, I-Single Head Aseptic Bag Filling Machine ibuyela emuva lapho igcwalisa imikhiqizo phakathi nenqubo yonke. Kodwa umshini wokugcwalisa isikhwama se-Double Head Aseptic Bag kanye nemishini yokugcwalisa isikhwama se-Multi head aseptic ingase igcwalise ngokuqhubekayo, inciphise ukugeleza emuva futhi ithuthukise ukusebenza kahle kokukhiqiza, igweme ukugeleza emuva kanye nokuvala inzalo futhi okuholela ekulahlekeni kombala womkhiqizo kanye ne-flavour;
2. Yamukela impahla yensimbi engagqwali engu-304 yekhwalithi ephezulu, ingxenye yokuxhumana nomkhiqizo ithi SUS316L(Ngokuzithandela);
3. Kulula ukusebenzisa uhlelo lokulawula lwe-Siemens lwesiJalimane, olufakwe i-Germany Siemens PLC kanye ne-Germany Siemens touch screen;
4. Ukuhlanza okusheshayo nokulula kwe-CIP kanye nokuvalwa kwe-SIP;
5. ukuhlinzeka ngezinyathelo ezihlukahlukene zokuphepha (ukulawula indawo, ukulawula ukulinganisa, ukulawula izinga lokushisa, ukuzihlola kanye ne-alamu) ukuvimbela ukulimala komshini;
6. I-Mirror welding technology iyamukelwa ukuze kuqinisekiswe i-welding seam ebushelelezi futhi kunciphise izinsalela zomkhiqizo;
7. I-CIP ne-SIP zenziwa kanyekanye nesibulala-magciwane;
8. Yamukela ubuchwepheshe base-Italy bungaqinisekisa kalula ubunyumba bayo yonke inqubo yokugcwalisa;
9. Wonke ama-flange emshinini aklanywe ngokukhethekile ngokuvikela umusi ukuze kuqinisekiswe ukuthi imikhiqizo esepayipini ihlala inyumba;
10. Ukukhiqiza okuvumelana nezimo okuvumelana kakhulu nezimo ezishintshayo, noma ngabe usayizi wesikhwama, izesekeli noma umklamo wokupakisha;
11. Ukuqinisekisa ukuphepha komkhiqizo kanye nokungabi bikho kwezentengiselwano ngokulandela izimiso zokuqinisekisa ubunyumba;
12. Gcwalisa ngokushesha futhi ngokunembile ukudla okuwuketshezi kanye nokudla okuwuketshezi okune-viscosity ephezulu.
Umshini Wokugcwalisa I-Aseptic usebenzisa umjovo we-steam ukuze ubulale inzalo emlonyeni wesikhwama futhi ugcine igumbi lokugcwalisa lihlala lisesimweni esiyinyumba. Ukuvala inzalo, ukuvulwa, ukugcwaliswa kanye nokuvala umlomo wesikhwama se-aseptic konke kuqedwa endaweni eyinyumba yokuhweba.
Faka intamo yesikhwama se-aseptic ekhanda lokugcwalisa ukuze ugcwalise izikhwama ukusuka kumalitha ayi-1-1,000. Khona-ke umjikelezo ozenzakalelayo wokuvula, ukugcwalisa nokuvala uqala. Phakathi nalo mjikelezo, amazinga okushisa ama-injection e-steam nama-valve okugcwalisa abhekwa ngokucophelela futhi alawulwa.
Ngezikhwama ze-1,000 litre, umkhiqizo ungena esikhwameni ngekhanda lokugcwalisa endaweni ephansi. Lesi sixazululo sisabalalisa ngokulinganayo imikhiqizo, ikakhulukazi imikhiqizo enamathelayo, ngaphakathi kwesikhwama futhi sisiza ukuvimbela ukugoqa ekhoneni.
I-Shanghai EasyReal Machinery Co., Ltd yasungulwa ngo-2011, egxile ekwenzeni imigqa yokukhiqiza izithelo nemifino kanye nemishini ebalulekile yemishini ehlukahlukene yokugcwalisa i-aseptic efana ne-Single Head Aseptic Bag Filling Machine, Umshini Wokugcwalisa I-Double Head Aseptic Bag kanye nemishini yokugcwalisa isikhwama se-Multi head aseptic. njalo njalo. Sizibophezele ekuhlinzekeni abasebenzisi ngebanga eligcwele lezinsizakalo ukusuka ku-R&D kuye ekukhiqizeni. Manje sesithole isitifiketi se-CE, isitifiketi sekhwalithi ye-ISO9001, nesitifiketi se-SGS, futhi sinamalungelo angu-40+ azimele empahla yobuhlakani emkhakheni wokucubungula izithelo nemifino.
Ithimba lethu lonjiniyela linesipiliyoni seminyaka ecishe ibe ngu-20+. Njengamanje, sisebenze amaphrojekthi angaphezu kuka-300+, afana nolayini wokukhiqiza unamathisele utamatisi, ulayini wokukhiqiza umango/i-pulp, ulayini wokukhiqiza we-pulp ogxiliswe umango, umugqa wokucubungula izaqathi, umugqa wokucubungula kakhukhunathi kanye nokucubungula izithelo eziningi nemifino. Umugqa. I-EasyReal Company ikwamukela ngobuqotho ukuthi uvakashele inkampani yethu kanye nezimboni zamakhasimende ethu ukuze uzihlole.
1. I-Fruit Concentrate Aseptic Filling
2. Ijusi Yezithelo Ukugcwaliswa kwe-Aseptic
3. I-Fruit Pulp Aseptic Filling
4. Isithelo Puree Aseptic Ukugcwaliswa
5. Gxila Ukugcwalisa Ijusi Lezithelo I-Aseptic
6. Gxilisa I-Fruit Pulp Aseptic Filling
7. Gxila Ukugcwalisa I-Fruit Puree Aseptic
8. Unamathisele utamatisi 36-38brix & 28-30brix nokunye.