Ulayini Wokucubungula Umango
- Uyini umugqa wokukhiqiza wokucubungula umango?
Ulayini wokucubungula umango ngokuvamile uhilela uchungechunge lwezinyathelo ezihloselwe ukuguqula umango omusha ube imikhiqizo ehlukahlukene kamango, isibonelo: i-mango pulp, i-mango puree, ijusi yemango, njll. Idlula ochungechungeni lwezinqubo zezimboni ezifana nokuhlanza nokuhlunga umango, umango. ukucwecwa, ukuhlukaniswa kwe-mango fiber, ukugxila, inzalo nokugcwalisa ukukhiqiza imikhiqizo ehlukene efana ne-mango pulp, i-mango puree, ijusi yemango, i-mango puree concentrate, njll.
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Yiziphi izigaba zokukhiqiza umango
Ngezansi incazelo yokusetshenziswa komugqa wokucubungula umango, egqamisa izigaba zayo nemisebenzi.
Ukwamukela Nokuhlola:
Umango utholwa ezinsimini zezithelo noma kubahlinzeki. Abasebenzi abaqeqeshiwe bahlola umango ukuthi ulungile, uvuthiwe, nanoma ikuphi ukonakala noma umonakalo. Umango ohlangabezana nezindinganiso ezishiwo udlulela esigabeni esilandelayo, kuyilapho onqatshiwe uhlukaniswa ukuze ulahlwe noma uqhutshekwe nokusetshenzwa.
Isithelo sibhekana nezinqubo ezimbili zokuhlanza kulesi sigaba: ukucwiliswa emoyeni ovunguzayo kanye nomshini wokuwasha kanye nokushawa kwikheshi.
Ngemva kokuhlanza, umango ufakwa emshinini wokuhlunga ama-roller, lapho abasebenzi bengakwazi ukuwuhlola ngokuphumelelayo. Okokugcina, sincoma ukuqeda ukuhlanza ngomshini wokuhlanza ibhulashi: ibhulashi elijikelezayo lisusa noma iyiphi indaba yangaphandle kanye nokungcola okunamathele esithelweni.
Umango ugezwa kahle ukuze kukhishwe ukungcola, imfucumfucu, izibulala-zinambuzane nokunye ukungcola. Amajethi wamanzi anengcindezi ephezulu noma izixazululo zokuhlanza zisetshenziselwa ukuqinisekisa ukuhlanzeka.
Ingxenye yokucwecwa nokudiliza kanye ne-Pulping
Umshini Wokuhlubula Umango Nowokudiliza Nowokudonsa uklanyelwe ngokukhethekile ukukhanda futhi ucwecwe umango omusha: ngokuhlukanisa kahle itshe nesikhumba ku-pulp, bandisa isivuno kanye nekhwalithi yomkhiqizo wokugcina.
I-mango puree engahluliwe ingena ekamelweni lesibili noma isigqi esizimele sokushaywa nokucwengwa ukuze kuthuthukiswe ikhwalithi yomkhiqizo kanye nokuphumayo.
Ukwengeza ukuze kungasebenzi ama-enzyme, i-mango pulp ingathunyelwa ku-preheater ye-tubular, engasetshenziswa futhi ukushisa i-pulp engacolisisiwe ngaphambi kokudonsa ukuze kuzuze isivuno esiphezulu.
I-centrifuge engakhethwa ingasetshenziswa ukuqeda amabala amnyama futhi iqhubeke icwengisise i-pulp.
I-Vacuum Deaeration noma Ukugxila
Zombili izinhlobo zemishini zingakhiqiza imikhiqizo ehlukene ngokusebenzisa izinketho ezahlukene.
Indlela yokuqala ye-vacuum degasser ingasetshenziswa ukususa amagesi emkhiqizo futhi igweme i-oxidation ukuze kuthuthukiswe ikhwalithi yomkhiqizo wokugcina. Uma umkhiqizo uxutshwe nomoya, umoya-mpilo osemoyeni uzokhipha i-oxidize umkhiqizo futhi impilo yeshalofu ingase incishiswe ngezinga elithile. Ukwengeza, umhwamuko onuka kamnandi ungafingqwa ngomshini wokutakula onephunga elimnandi oxhunywe kumshini wokuwashisa bese ugaywa kabusha ubuyele emkhiqizweni. Imikhiqizo etholakala ngale ndlela i-mango puree kanye nejusi yemango
Indlela yesibili ihwamulisa amanzi nge-evaporator egxilile ukuze kwenyuswe inani le-brix lemango puree. I-high brix mango puree concentrate idume kakhulu. I-brix mango puree ivame ukuba mnandi futhi inokunambitheka okucebile ngoba iqukethe ushukela ophezulu. Uma kuqhathaniswa, i-low brix mango pulp ingaba mnandi kancane futhi ibe nokunambitha okulula. Ngaphezu kwalokho, i-mango pulp ene-brix ephezulu ivame ukuba nombala ocebile kanye nombala ogqamile. I-high brix mango pulp kungase kube lula ukuphatha ngesikhathi sokucutshungulwa ngoba ukuthungwa kwayo okuwugqinsi kunganikeza i-viscosity engcono kanye noketshezi, okuzuzisa inqubo yokukhiqiza.
Inhloso enkulu yokubulala inzalo umango ku-pulp ukwandisa impilo yeshalofu nokuqinisekisa ukuphepha komkhiqizo. Ngokwelashwa kwenzalo, ama-microorganisms ku-pulp, okuhlanganisa amabhaktheriya, isikhunta kanye nemvubelo, angaqedwa ngokuphumelelayo noma avinjelwe, ngaleyo ndlela avimbele i-pulp ekonakalini, ukuwohloka noma ukubangela izinkinga zokuphepha kokudla. Lokhu kwenziwa ngokushisisa i-puree ekushiseni okukhethekile nokuyigcina isikhathi esithile.
Ukupakisha kungakhetha izikhwama ze-aseptic, amathini amathini nebhodlela lepulasitiki. Izinto zokupakisha zikhethwa ngokuya ngezidingo zomkhiqizo kanye nokuthandwayo kwemakethe. Imigqa yokupakisha ihlanganisa okokusebenza kokugcwalisa, ukuvala, ukulebula, nokubhala amakhodi.
Ikhwalithi yokulawula:
Ukuhlolwa kokulawulwa kwekhwalithi kwenziwa esigabeni ngasinye somugqa wokukhiqiza.
Amapharamitha afana nokunambitha, umbala, ukuthungwa, nempilo yeshelufu iyahlolwa.
Noma yikuphi ukuchezuka kumazinga kubangela izenzo zokulungisa ukuze kugcinwe ikhwalithi yomkhiqizo.
Isitoreji Nokusabalalisa:
Imikhiqizo kamango epakishiwe igcinwa ezindaweni zokugcina impahla ngaphansi kwezimo ezilawulwayo.
Amasistimu okuphathwa kwempahla alandelela amazinga esitoko kanye nezinsuku zokuphelelwa yisikhathi.
Imikhiqizo isatshalaliswa kubathengisi, kubathengisi bezitolo, noma ithunyelwe ezimakethe zamazwe ngamazwe.
1. Ijusi kamango/umugqa wokukhiqiza uginindela nawo ungagaya izithelo ezinezimpawu ezifanayo.
2. Sebenzisa ukusebenza okuphezulu kwe-mango coreer ukwandisa ngempumelelo isivuno sikamango.
3. Inqubo yokukhiqiza ijusi yemango iwukulawula ngokugcwele kwe-PLC okuzenzakalelayo, ukonga abasebenzi kanye nokwenza lula ukuphathwa kokukhiqiza.
4. Yamukela ubuchwepheshe base-Italy kanye namazinga aseYurophu, futhi usebenzise ubuchwepheshe obuthuthukisiwe emhlabeni.
5. Kuhlanganisa ne-tubular UHT sterilizer kanye nomshini wokugcwalisa i-aseptic ukukhiqiza imikhiqizo yejusi eyinyumba yekhwalithi ephezulu.
6. Ukuhlanza okuzenzakalelayo kwe-CIP kuqinisekisa ukuhlanzeka kokudla kanye nezidingo zokuphepha zawo wonke umugqa wemishini.
7. Uhlelo lokulawula lufakwe isikrini sokuthinta kanye nesixhumi esibonakalayo esisebenzayo, okulula ukusisebenzisa nokusisebenzisa.
8. Qinisekisa ukuphepha komqhubi.
Yini umkhiqizo ongenziwa umshini wokucubungula umango? njenge:
1. Umango Natural Juice
2. Umango Pulp
3. Umango Puree
4. Gxilisa Umango Juice
5. Ijusi Umango Ohlanganisiwe
I-Shanghai EasyReal Machinery Co., Ltd yasungulwa ngo-2011, igxile ekukhiqizeni imigqa yokucubungula izithelo nemifino, njengolayini wokucubungula umango, imigqa yokukhiqiza isoso sikatamatisi, imigqa yokucubungula apula/ipheya, imigqa yokucubungula izaqathi, nokunye. Sizibophezele ekuhlinzekeni abasebenzisi ngebanga eligcwele lezinsizakalo ukusuka ku-R&D kuye ekukhiqizeni. Sithole isitifiketi se-CE, isitifiketi sekhwalithi ye-ISO9001, nesitifiketi se-SGS, kanye namalungelo empahla yobuhlakani azimele angama-40+.
I-EasyReal TECH. inikeza isisombululo sezinga laseYurophu emikhiqizweni yoketshezi futhi ithole ukunconywa okusabalele kumakhasimende asekhaya nawaphesheya kwezilwandle. Sibonga isipiliyoni sethu sezixazululo ezingaphezu kuka-220 eziphelele ezenziwe ngezifiso zezithelo nemifino ezinomthamo wansuku zonke ukusuka kumathani angu-1 kuye kwayi-1000 ngenqubo ethuthukiswe emhlabeni wonke esebenza ngezindleko eziphakeme.
Imikhiqizo yethu isizuze idumela elihle ekhaya naphesheya futhi isivele ithunyelwe emhlabeni wonke kubandakanya amazwe ase-Asia, amazwe ase-Afrika, amazwe aseNingizimu Melika namazwe aseYurophu.
Isidingo esikhulayo:
Njengoba isidingo sabantu sokudla okunempilo nokulula sikhula, nesidingo sikamango nemikhiqizo yabo siyakhula. Ngenxa yalokho, imboni yokucubungula umango iyadlondlobala, futhi ukuze kuhlangatshezwane nesidingo semakethe, imigqa yokucubungula esebenza kahle kakhulu nethuthukisiwe idinga ukusungulwa.
Isizini entsha yokunikezwa kukamango:
Umango yisithelo sesizini esinesikhathi esilinganiselwe sokuvuthwa, ngakho sidinga ukugcinwa futhi sicutshungulwe ngemva kokuphela kwesizini ukuze kunwetshwe umjikelezo waso wokuthengisa. Ukusungulwa komugqa wokukhiqiza umango/ujusi kungagcina futhi kucutshungulwe umango ovuthiwe ube yizinhlobo ezahlukene zemikhiqizo, ngaleyo ndlela kufezeke umgomo wokuhlinzeka ngemikhiqizo kamango unyaka wonke.
Yehlisa udoti:
Umango ungesinye sezithelo ezibolayo futhi uwohloka kalula ngemva kokuvuthwa, ngakho kulula ukubangela udoti ngesikhathi sokuthutha nokuthengisa. Ukusungula umugqa wokukhiqiza umango we-pulp kungacubungula umango ovuthiwe noma ongafanelekile ukuze udayiswe ngokuqondile kweminye imikhiqizo, unciphise ukungcola futhi uthuthukise ukusetshenziswa kwezinsiza.
Isidingo esihlukahlukene:
Isidingo sabantu semikhiqizo kamango asigcini nje kumango osanda kuzalwa kodwa sihlanganisa nejusi kamango, umango omisiwe, umango puree neminye imikhiqizo ehlukahlukene. Ukusungulwa kwemigqa yokukhiqiza umango puree kungahlangabezana nezidingo ezahlukahlukene zabathengi bemikhiqizo ehlukene kamango.
Isidingo sokuthekelisa:
Amazwe amaningi nezifunda zinesidingo esikhulu sokungeniswa komango nemikhiqizo yawo. Ukusungula umugqa wokukhiqiza ijusi kamango kungakhuphula inani elengeziwe lemikhiqizo kamango, kuthuthukise ukuncintisana kwayo, futhi kuhlangabezane nezidingo zezimakethe zasekhaya nezangaphandle.
Ukufingqa, isizinda somugqa wokucubungula umango ukukhula kanye nezinguquko ezifunwayo zemakethe, kanye nesidingo esiphuthumayo sokwandisa inani elengeziwe lemikhiqizo kamango kanye nokunciphisa imfucuza. Ngokusungula imigqa yokucubungula, isidingo semakethe singahlangatshezwa kangcono futhi ukuncintisana kanye nenzuzo yemboni yokucubungula umango kungathuthukiswa.
